Our Capabilities

Your Partner in Advanced Powder Toll Processing

Our Core Capabilities: Precision Processing for Every Need

powders
We provide a full spectrum of particle size reduction and material conditioning services, executed on a toll basis to ensure cost-effectiveness and scalability for your operations.

  • Particle Size Reduction:
    • Jet Milling: Achieving ultra-fine particle sizes, down to less than 1 micron levels, ideal for enhancing bioavailability, dissolution rates, and material performance.
    • Micronizing: Fine-tuning particle distribution for improved flowability and consistency.
    • Pulverizing: Reducing larger particles to a fine powder.
    • Grinding & Milling: Versatile size reduction for a wide range of materials.
    • Crushing & Shredding: Initial size reduction for bulkier materials.
    • De-lumping: Breaking down agglomerates to restore material uniformity.
  • Blending & Mixing:
    • Dry Blending: Homogeneously combining multiple dry ingredients for consistent product formulations.
    • Mixing: Ensuring thorough dispersion and uniformity of components.
    • Compounding: Precisely combining multiple ingredients to create new, specialized formulations.
  • Material Separation & Classification:
    • Screening & Classifying: Separating materials by particle size to meet particle size distribution specifications.
    • Particle Sizing:  Accurate measurement and control of particle distribution.
  • Additional Specialized Services:
    • Re-packing: Efficient and compliant re-packaging of materials into various container types.
    • Re-Conditioning: have material that has hardened, in drums, bags, super sacks. We can recondition to free flowing or original condition
    • Dry Processing: All our operations are conducted in a dry environment, preventing moisture contamination and preserving material integrity.

State-of-the-Art Facility & Equipment

Our expansive 25,000 sq. ft. facility is meticulously designed for optimal processing and material handling. We leverage a diverse range of cutting-edge equipment to deliver superior results:

  • grinder
    Particle Reduction Equipment

    Particle Size Reduction Equipment:

    • Jet Mills (Fluidized Bed and Opposed Jet configurations for diverse material properties)
    • Hammermills
    • Crushers
    • Shredders
    • Grinders
  • Blending & Mixing Equipment:
    • Vee Blenders
    • Ribbon Blenders
    • Stainless Steel Blenders (Ensuring product purity and preventing cross-contamination)
    • High-Intensity Mixers (For more challenging blending applications)
  • Separation & Analysis Equipment:
    • Screeners (Vibratory and Rotary screeners for precise classification)
    • Particle Analyzing Equipment (e.g., Laser Diffraction Analyzers for accurate particle size distribution data)

Quality Assurance & Certifications: Our Commitment to Excellence

Your peace of mind is our priority. We operate under the strictest quality, manufacturing, and safety protocols, ensuring every batch meets rigorous industry standards.

  • Laboratory Testing
    Laboratory Testing

    Regulatory Compliance:

    • FDA Registered Facility
    • OSHA Compliant
  • Quality Management Systems:
    • GFSI (Global Food Safety Initiative) Compliant
    • SQF (Safe Quality Food) Certified
    • ISO 9001:2015 Certified
    • HACCP (Hazard Analysis and Critical Control Points) Compliant (Essential for food safety)
  • Dietary & Religious Certifications:
    • Halal Certified
    • Kosher Certified

Versatile Materials & Fineness Range

We specialize in processing a broad spectrum of dry materials and powders, delivering precise particle fineness to suit your specific application:

  • Materials Processed (Examples):
    • Food Ingredients  (e.g., flours, starches, spices, sugar substitutes)
    • Organic Ingredients
    • Specialty Chemicals (e.g., pigments, resins, catalysts)
    • Pet Food Nutritionals
    • Sodium Benzoate
    • Creatine Powders
    • Nutraceutical Products (e.g., vitamins, herbal extracts, dietary supplements)
    • Proteins (e.g., whey protein, plant-based proteins)
    • Amino Acids
    • Fillers (e.g., excipients for pharmaceuticals, industrial fillers)
    • Coatings (e.g., powder coatings, industrial finishes)
    • Minerals (e.g., industrial minerals, specialty mineral powders)
    • Cosmetics (e.g., mineral makeup, active ingredients)
  • Powder Fineness Range: From 500 microns down to less than 1 micron, with capabilities for achieving even finer cuts depending on material characteristics and equipment.

 

Comprehensive Packaging & Logistics Solutions

Beyond processing, we offer a diverse array of packaging options to streamline your supply chain and ensure product integrity from our facility to yours.

  • Packaging Options Include:
    • Automatic Bagging
    • Super Sacks (FIBCs)
    • Drum Filling
    • Bags in Boxes
    • Custom Packaging Solutions (Upon request, for specialized needs)
    • Private Label Packaging (For seamless brand integration)

Expert Laboratory & R&D Services

Our well-equipped laboratory is a cornerstone of our service, providing critical insights and collaborative opportunities.

  • employee
    Laboratory & R&D Services

    Laboratory Services:

    • Precise Particle Size Analysis: Utilizing advanced equipment for accurate particle distribution measurements and reporting.
    • Certificate of Analysis (COA’s): Provided with every batch to confirm material specifications.
    • Research & Development (R&D): Collaborative services to optimize existing processes, develop new products, and troubleshoot challenges.
    • Lab Test Mill: Dedicated equipment for small-batch testing, pilot runs, and client collaborations on special projects.
    • Preliminary Engineering & Process Design: Offering expertise in developing efficient and scalable processing solutions.

Unmatched Service & Lead Times

At CPR, quality and superior service are our paramount priorities. We are dedicated to providing the shortest possible lead times in the industry without compromising on excellence.

  • Lead Times: Quoted on a job-by-job basis, tailored to your specific project requirements.
  • Flexible Services:
    • Rush Services Available: For urgent project needs.
    • Just-In-Time (JIT) Services: Available upon request to support lean inventory management.

Industries We Proudly Serve

Our expertise extends across a diverse range of industries, delivering tailored solutions for critical applications:

  • Biopharmaceutical
  • Biotechnology
  • Chemical
  • Cosmetics
  • Dental
  • Food & Beverage
  • Industrial
  • Laundry
  • Medical
  • Nutraceuticals
  • Personal Care
  • Pharmaceuticals
  • Agricultural (e.g., fertilizers, crop protection products)
  • Coatings & Adhesives

To find out more about how Custom Particle Reduction’s world-class tolling services can benefit your business, contact us directly today for a personalized consultation.